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spacer Part #1: Scoring the cover


The Perfectback® strip is only part of the secret to making a good-looking paperback book. For the best results, the covers should be scored. A score is a crease in the cover that acts as a hinge for heavy cover stock.

As with many tasks in the printing industry, the set-up for scoring is where most of the expense lies. To avoid this problem-and to ensure a perfect score every time-Powis Parker has developed the Scoring Machine. The Scoring Machine is easy to use, but it is not entirely intuitive. Once learned, however, you can produce perfectly scored covers in no time. In this first part of our tutorial on How to Make Paperback Book, we will explain how to use the Scoring Machine. Although the Scoring Machine is set up after the book block is bound, we wanted to cover this first so that we can examine the binding process in a separate article. If you have any questions about the terminology used in this tutorial, please reference the Scoring Machine User's Manual.

NOTE: For this tutorial, we will be using a cover that has a spine title printed on the cover (see figure 1). For covers that do not have spine printing, you must determine the spine position with either a line, or score marks. The cover weight for this sample is 216 g/m2.


Insert the bound book block between the Book Thickness Rings (located on the lower right side of the Scoring Machine) and squeeze the rings together, clamping the book block between them.


Tighten the Book Thickness Locking Knob. This determines how far apart the scores should be.

Insert the flat cover sheet underneath the clear scoring die, jogged against the Left Stop and the Guide Rail along the lower edge of the sheet. In our example we are using the double scoring die. This die creates two simultaneous scores. The double die is recommended for most purposes. In future tutorials, we will discuss some uses for the single die, but for the purpose of this tutorial, we will use the double die only.

Center the spine title between the two scoring lines. If the title is larger than the gap between the scoring lines, center the title with the overlap equal along both edges. Move the green knob to the right (clockwise) to clamp the cover sheet in place.

TIP: Sometimes, moving the position slightly so that the spine title is not exactly centered produces a better-looking result. Logo positions, capital letters, and characters with descenders (the lower case 'g', for example) can all affect the appearance of the spine. In the final analysis, it is better to look centered than be centered.
Move the entire centering guide assembly so that the orange X is exactly centered under the right edge of the sheet.
Tighten the Centering Guide Locking Knob. This ensures that the spine title is centered between the scores.

Now you are ready to start scoring.

Move the sheet to the left so that it butts up against the left edge of the plastic crosshairs section.
Turn the green handle to the left (counterclockwise). This is the first score.
Move the sheet to the right so that it completely covers the orange crosshairs, and butts up against the metal piece (labeled '2').
Turn the green handle to the left (counterclockwise). This is the second score.
That's all there is to it! The cover is now ready to insert the book block. In our next tutorial, we will discuss the various types of Perfectback strips, and how to use them.

go to part 2 go to part 2

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